Flux Recycling System

Product Details:

• It consists of vacuum unit, primary separator (hopper) and pressure feeding tank
• There is a turbine in vacuum unit that is driven by 7. 5 hp motor
• It has filter cartridges in reverse pulse jet arrangement and hopper consists of magnetic separator, tubular heaters, sensor and butterfly valve
• The pressure feeder tank has strip heaters, safety box, low-level indicator, sensor and nozzle for conveying the flux
• Our system is provided with recovery hose and feeding hose

Functioning:

• During saw welding flux remains on the welding bed
• Using FRS system the unused flux can be recovered from the welding area through recovery pipe
• The recovered flux enters the hopper with certain velocity
• This flux hits the baffle plate, which has been provided in the hopper
• Once it hits the baffle plate the velocity of incoming flux becomes zero and starts falling down with gravity into the hopper
• The flux while falling down passes through the magnetic separator and heaters
• Magnetic particles are being separated during this process
• There are tubular heaters in the hopper to heat the flux up to a certain temperature
• One should avoid preheating of flux in oven
• The flux so collected can be taken into the pressure feeding tank using butterfly valve
• The flux which has been collected in the pressure feeding tank can be conveyed at required levels even at against gravity level by passing compressor air through nozzle
• Vacuum unit is provided with reverse pulse jet arrangement so manual cleaning of filters is not necessary
• A solenoid valve with timer is provided
• Once the timer is set, certain quantity of air passes through solenoid valve which cleans the filters at regular intervals